PohlBock GmbH

Electric drive systems for industry

A coordinated interplay: electrical, magnetic, thermal, mechanical – for maximum efficiency in industrial drives.

Your customized electrification

Where complex requirements meet tailor-made systems

Electric drive systems only perform optimally when all components are precisely matched to one another. Performance profiles, environmental conditions and integration requirements vary from machine to machine and therefore require solutions that operate reliably under real-world conditions. At the same time, electrification is becoming increasingly important, as it improves efficiency and enables more sustainable machine concepts.
PohlBock is one of the leading providers of innovative electrification solutions and combines electrical, magnetic, thermal and mechanical expertise into well-engineered overall systems. Our robustly designed drive components are consistently developed for industrial operating scenarios, meet the demanding requirements of IP69K protection and are EMC tested and certified. From motor and controller to battery, BMS and wiring harness, you receive the complete electric drivetrain from a single source – precisely engineered, durable and ready for demanding industrial applications.
This results in systems that impress technically and, as a perfectly coordinated overall package, significantly enhance the performance of your machine.

Our components for your electric drive

The basis: electric motor

PohlBock develops electric drive motors for applications where reliable performance, high torque density and energy efficiency are critical. The Sepaa21 and Sepaa35 frame sizes are precisely matched to the respective operating point and are designed for voltage ranges from 48 V to 800 V. Depending on the application, variants with brake, resolver sensor or as a fully integrated solution using active components only can be realised. The robust design with IP69K protection withstands vibration, dirt and high-pressure cleaning, providing a reliable basis for modern electrification solutions.

The brain: controller

As the central control element, the controller ensures precise control of the electric drive and guarantees efficient and reliable system operation. PohlBock works with various controller manufacturers and selects the technically most suitable solution depending on the application. In addition to proven standard controllers, customer-specified control units can also be integrated on request. In all cases, we ensure precise coordination with the motor, energy supply and interfaces, as well as seamless integration into existing vehicle and machine architectures.

The manager: Battery management system (BMS)

Our battery management system is one of the most versatile and flexible solutions on the market and monitors all relevant battery parameters for safe and efficient operation. It covers all common voltage ranges and series connections and can be implemented directly in the battery as a robust housing module or in compact circuit board form. Communication interfaces can be individually adapted to customer requirements, allowing the BMS to be seamlessly integrated into different machine and vehicle architectures.

The energy source: rechargeable battery

We develop battery systems that are precisely matched to the requirements of electric drive systems and ensure reliable energy supply. Our systems support voltages of up to 120 V and are IP69K-rated, enabling long-term performance even under strong vibrations and in harsh or humid environments. Thanks to their robust design and close coordination with the battery management system, our batteries can be optimally adapted to a wide range of machines, operating profiles and integration scenarios.

The connection: wiring harness

At PohlBock, cable harness systems are created from scratch—including detailed design and circuit diagrams—and are then manufactured entirely by machine. This enables us to achieve a high degree of reproducibility and minimize typical sources of error in hand-made cable harnesses, which are often very costly to test and correct. The robust design and precise coordination with all system components also ensure stable cable structures and reliable operation in daily use.

Independent energy: IPS77

The IPS77 is a mobile, grid-independent energy unit that reliably supplies machines, vehicles and equipment with both DC and AC power. With high storage capacity, integrated power electronics and a robust design, it is suitable for construction sites, workshops, agricultural applications, events, as well as for use by fire brigades and disaster response organisations. The IPS77 can be charged via mains power or PV systems and supports various communication options for professional applications.

Developed for strong industries

Every industry has its own challenges – our electric drive systems adapt to them. Here you can see where PohlBock is reliably used.

Construction equipment

Electric drive systems must meet particularly high requirements in construction site environments. Vibrations, dust, and changing loads often quickly wear down conventional solutions. PohlBock supplies robust, IP-protected components that reliably withstand these conditions. Our custom-designed motors, controls, and energy systems enable powerful and efficient solutions for compact construction machinery, conveyor technology, and mobile work equipment.

Agriculture
In agriculture, widely varying load profiles are combined with harsh environmental conditions – moisture, dirt, and long operating times. The electrification of agricultural machinery therefore requires particularly robust and efficient components. With individually tailored motors, BMS and battery solutions, and machine-manufactured cable harnesses, PohlBock offers reliable systems for farm technology, mobile drives, and automated processes in barns and fields.
Forestry technology
Forestry applications place particularly high demands on electric drive systems. Rough terrain, strong vibrations, and changing loads require robust and powerful solutions. PohlBock develops electric drive components that are specially designed for forestry vehicles and equipment and operate reliably even under demanding operating conditions.
Municipal and commercial vehicles
Municipal vehicles and work machines must be durable, low-maintenance, and reliable—often operating continuously and in various weather conditions. PohlBock supplies perfectly matched system components that can be seamlessly integrated into existing vehicle architectures to meet these requirements. Our motor, control, and battery systems are ideal for sweepers, transport solutions, winter service vehicles, and special-purpose vehicles.
hydraulic applications
Hydraulic applications require powerful and rapidly changing torques, precise controllability, and high load capacity. When it comes to electrifying such systems, many standard drives reach their limits. PohlBock offers powerful motors, precise control units, and robust energy systems that reliably meet the requirements of mobile and stationary hydraulic units—with better efficiency and more sensitive control behavior than conventional solutions.
Emergency response organizations & disaster control
In critical situations, power supplies and electrical systems must function reliably at all times – independently of the grid. The IPS77 and our other system components enable a mobile, self-sufficient power supply for emergency equipment, vehicles, and temporary infrastructure. Ideal for fire departments, technical relief services, rescue services, and mobile emergency bases.
Off-grid & energy supply
Remote or temporary locations require energy and drive systems that can operate without a grid connection while still offering maximum reliability. With robust batteries, intelligent BMS, control systems, and the IPS77 as an external energy source, off-grid applications such as PV storage, construction sites, mobile workshops, and self-sufficient supply units can be operated safely and efficiently.

Why PohlBock is the right partner for you

Electrification from a single source

We supply the complete electric drive train: from the motor, control system, battery, and BMS to the cable harness. With PohlBock, you have a single technical contact who takes responsibility and develops systems that work together perfectly.

Development to production readiness

Our team of experts will guide you through the entire process: from the initial idea and the design of the operating point to the delivery of the finished drive system. We continue to develop precisely where standard solutions reach their limits.

Customized systems

Every application has different requirements. With our development expertise, we tailor motor characteristics, control systems, battery technology, BMS, and cabling precisely to your machine—for optimal performance under real load conditions.

Seamless system integration

Our components integrate seamlessly into existing machine architectures, both mechanically and electrically. Defined interfaces and flexibly combinable assemblies reduce integration costs and ensure a reliable overall system.

Durable in harsh environments

From vibrations and dust to high-pressure cleaning: our IP69K-protected systems are designed for construction, agriculture, and industrial applications. For applications that require absolutely robust solutions.

Highest vertical range of manufacture

We develop and specify our system components in-house, including customer-specific assemblies. This ensures high quality, reproducibility and short coordination paths. The production of wiring harnesses is carried out by qualified partners.

Sustainable & regional

Sustainability and regionality are part of our company philosophy. Through our own production and trusting partnerships with local manufacturers, we ensure high quality, short transport routes, and reliable availability.

Communication on equal terms

With us, you speak to technical experts – customer-oriented and without anonymous hotlines. We accompany you during the development phase and beyond, as a strong partner in series production.

Future-proof architecture

Our systems are flexibly scalable, support voltages from 48 V to 800 V and rely on open communication interfaces. This ensures that your applications remain expandable and technologically compatible in the long term.

All downloads at a glance

Data sheets Sepaa21

Discover detailed technical data, dimensions and performance values for various Sepaa21 variants.

Data sheet Sepaa35

Discover all technical data, dimensions, and performance values at a glance in the data sheet.

Data sheet Controller

Read all the technical data, functions, and connection details of our controller here.

Data sheet BMS

Get a complete overview of the pin assignment and connection details of the BMS.

Data sheet IPS77

All technical data, connection options, and performance values for our mobile power unit.

Contact
Us

Would you like to inquire about a product or need advice?

Our team will assist you with technical questions, product selection, and the design of your drive system. Feel free to contact us without obligation—we will get back to you right away.

info@pohlbock.com

+49 7747 939 77 17

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